ЛИНИИ УБОЯ КРУПНОГО РОГАТОГО СКОТА

ЦЕХА УБОЯ МЕЛКОРОГАТОГО И КРУПНОРОГАТОГО СКОТА

 

 

 

 

 

Ritual killing box for cattle

Used lo keep cattle still while they are slaughtered in accordance with halal ritual practices. Can also be used for the traditional sticking method of slaughter.

TECHNICAL DETAILS:

  • The animal arrives through a guillotine door at the back, which works using a pneumatic piston.
  • The inner pusher works using a hydraulic piston, and has 2 movements: it moves down onto the back of the animal and pushes it forwards, adapting to the length of the animal and ensuring the head is inserted through the bleed hole.
  • There is an opening in the ceiling to stick the animal, if using the traditional sticking slaughter method.
  • The box can rotate by 180 degrees, powered by a hydraulic motor, which turns the animal face up.
  • Restraining brace for the animal's head, powered by a hydraulic piston, which locks the head in place and keeps it away from the neck, allowing the throat to be easily slit.
  • Hinged side door, powered by a hydraulic piston, which expels the animal.
  • The floor can be tilted, powered by a hydraulic piston, at the same time the expulsion door opens, which helps the carcass fall.
  • Control panel with manual switches that can operate all the machine movements.

Made of hot-dip galvanised steel. Protective equipment, other small elements and screws made of stainless steel. Production:

  • Ritual slaughter mode: 60 cows/hour.
  • Traditional slaughter mode: 70 cows/hour.

 OPTIONAL:

  • Adjustable machine
  • The machine can be mounted on a rotating plate, in order to better position the animal for slaughter.
  • The rotating plate works with hydraulic pistons.

 

 

 

 

 

Cattle knocking box

Used on the cattle slaughter lines to keep the animal in place while it is stunned. Made up of:

  • 2720 x 950 x 1725 mm box. with legs and plates to anchor it to the floor.
  • Guillotine door.
  • Side door to remove the animal.

Made of hot-dip galvanised steel.

Measurements: 2865 mm long x 1200 mm wide.

 

MIXED LM0Q7

MECHANICAL LM003

AUTOMATIC

LM0Q9

Entry door mechanism

Counterweight

Counterweight

Pneumatic piston

Exit door mechanism

Rotating

Manual tilting

Manual tilting through a pneumatic piston

Floor

Fixed (built through civil engineering, like the side and rear pads)

Retractable, manual, with simultaneous tilling to help the carcass fall.

Retractable, works using the same piston as the side exit door, with simultaneous tilting to help the carcass fall.

 

 

 

 

 

 

 

OPTIONAL: Head restraint.

System to restrain the head of the cattle inside the knocking box, while it is stunned, Made up of:

  • Hinged upper gate that opens downwards to push the animal forward, which works with a hydraulic cylinder,
  • Hinged front gate in a V-shape, adapted to the neck of the carcass, which moves upwards to keep the animal’s neck in place, and works with a hydraulic cylinder.
  • Hydraulic power and electrical panel used to control the hydraulic mechanisms.

 

 

 

 

 

Protective pole

Positioned in front of the knocking box to slow down the carcass as it falls.

  • Height: 2 meters.
  • Diameter: 0 3".
  • With an anchoring plate that can be bolted to the floor with anchor bolts. Made of hot-dip galvanised steel.

 

 

 

 

 

Cattle bleed rail

Used to hoist up the animal from the box and onto the bleed rail. Made up of:

  • Wire rope hoist:

Capacity: 1600 kilos.
Speed: 9 meters/minute.
Power: 2.9 KW.

  • Mounting bracket on the beam.
  • Special stainless steel hook for hanging the animal.

 

 

 

 

 

Elevator to bleeding rail

Used to raise stunned animals onto the bleed rail.

CHARACTERISTICS:

  • Closed 1  1/4"  chain circuit.
  • UPN-80 profile guides.
  • Ø 2: tubular rail.
  • Pushers for the passageway, with 4 nylon wheels.
  • Powered by a 3 KW gear motor.
  • Electrical control panel.
  • Buttons to control the different mechanisms, with stop and start switches. Made of galvanised steel.

 

 

 

 

 

Cattle transfer rail

Used to transfer the animal from the bleed rail to the slaughter rail- Made up of:

  • Electrical chain:

- Capacity: 1500 kilos.
- Speed: 6 meters/minute.
- Power: 1.5 KW.

  • Mounting bracket on the beam.
  • Special stainless steel hook for hanging the animal.

 

 

 

 

 

Fixed platforms for cattle slaughter

The platforms allow the operator to have easy access to the animal carcass.

  • The structure has legs (adjustable or with plates that can be bolted to the floor).
  • Aluminum anti-slip floor.
  • Access steps.
  • Handrails on the steps and around the structure (except where space is needed to work).
  • Baseboard around the bottom.

Made entirely from AISI-304 stainless steel.

TYPE

BASE MEASUREMENTS

USE

One height only

1500 x 1000 mm

Transfer

Two heights

1500 x 1000 mm

Skinning, checking and marking

Three heights

1500 x 1000 mm

Skinning, checking and marking

Evisceration

1500 x 800 mm

Evisceration and collection of internal organs 'The structure includes a channel to collect the internal organs

inspection

800 x 800 mm

Veterinary inspection

 

 

 

 

 

 

 

Pneumatic elevated platforms

Located along the cattle slaughter line, to raise up the operator so that he or she has easy access to any part of the carcass

  • Chassis with legs that can be anchored to the floor.
  • Metal sheet base with anti-slip aluminum grooves.
  • Back part made of a smooth metal sheet.
  • Protective rail on 2 sides.
  • Baseboard around the bottom.
  • 2 cylindrical columns with nylon bushings as guides.
  • Powered by a pneumatic piston.
  • Operated using a pedal integrated into the floor.

Made entirely from AISI-304 stainless steel.

 

PLATFORMS FOR PRE-SKINNING, DEHIDING, EVISCERATION, ETC.

  • Base measurements: 1500 x 700 mm.
  • Plunger stroke: 1500 mm (minimum height: 150 mm (maximum height: 1650 mm).

 CUTTING PLATFORM

  • Base measurements: 1500 x 1000 mm.
  • Plunger stroke: 1500 mm (minimum height: 150 mm (maximum height: 1650 mm).

 SKINNING PLATFORM

  • Base measurements: 700 x 700 mm,
  • Plunger stroke: 1500 mm (minimum height: 150 mm (maximum height: 1650 mm).

 EVISCERATING PLATFORM

  • Base measurements: 1500 x 700 mm.
  • Plunger stroke: 800 mm (minimum height: 850 mm (maximum height: 1650 mm).
  • Access steps attached to the platform.
  • Retractable lower channel to Inspect and collect viscera, powered by a pneumatic piston and operated using a manual valve.

 

 

 

 

 

Pneumatic multi-purpose platform

Ideal for small slaughterhouses with only a few operators, because one person alone can skin, eviscerate and cut a carcass. CHARACTERISTICS:

  • Central hole measuring 1000x1000 mm where the animal will be placed.
  • Passageways around the sides so the operator can carry out the processes for evisceration, skinning and cutting.
  • Powered by 4 pneumatic pistons, which are operated using 2 pedals.
  • Retractable lower chute that removes the viscera to a tub.
  • Conveyor belt that transports the skin into the by-products area.

Made of AISI-304 stainless steel.

Measurements: 2500 mm long x 2000 mm wide.

 

 

 

 

 

Cattle skinning

To remove the skin from the animal.

  • Chassis made of:

- 1 vertical column made of two U-shaped rails, screwed to the floor with anchors and attached to the track with 2 straps.
- 1 central roller with chains, mounted on a moving cart.
- 1 reinforcing bar to attach to the aerial track, so that it can handle the weight.

  • Support placed in front of the skinner, screwed and anchored to the floor, to attach the dragging chains.
  • Chains made of stainless steel.
  • 1900 mm piston to raise/lower the moving cart.
  • Motor to roll/unroll the roller chains,
  • Cabinet containing the electrical circuits, placed behind the machine.
  • Control buttons located on the work platforms.

Made of stainless steel or galvanised steel.

 

Galvanised

Stainless

Galvanised

Stainless

Wheel

Mechanical gear

Hydraulic

operation

motor

motor

Moving cart

Pneumatic

Hydraulic

operation

piston

piston

Power

2,2 KW

5,5 KW

 

OPERATION:

  • Tie the hind legs to the support chain,
  • Put the chain behind the post and attach it to one of the notches.
  • Attach the chains to the skin that has already been removed from the legs (either the front legs if the skin will be removed from top to bottom, or the back legs if the skin will be removed the other way round).
  • Roll up the chains and move the cart (downwards if the skin will be removed from top to bottom, or upwards legs if the skin will be removed the other way round).
  • When the skin has been removed from the animal, unroll the chains to release it.

 

 

 

 

 

Mechanical cattle skinning machine

Used to skin carcasses in small-scale slaughterhouses. Made up of:

  • 1 bench fixed to the floor.
  • Roller Ø 300 mm and 900 mm long.
  • Support bar for front legs.
  • Operated using a pedal.
  • Powered by a 3 KW gear motor.

Made of AISI-304 stainless steel.

Measurements: 1300 mm long 700 mm wide 800 mm high

  • Output: 12 carcasses/hour (with 2 operators).

 OPERATION:

  • Attach the chains to the front legs and support them on the bar.
  • Attach the skin that has already been removed from the bag legs to the rolling chain.
  • Roll the chain round the roller, using the pedal.
  • When the skin has been removed from the animal, unroll the chains to release it using the other pedal.

 

 

 

 

 

Hide-puller load relief

Used to hold up the animal and relieve the aerial structure of some of the weight during the hide-pulling process. Made up of:

  • Support structure.
  • 1 hooks to grip between the legs of the animal, powered by pneumatic pistons and a pneumatic solenoid valve.
  • Head that moves between the nylon guiding rails, which works with a pneumatic piston and a pneumatic solenoid valve.
  • Electrical control panel.

Made of stainless steel with a galvanised steel supporting structure.

OPERATION:

When the button on the control panel is pressed, the hooks move and attach themselves to the animal's legs. At the same time, the head moves forwards and backwards. Once the hide has been pulled the button should be pressed again, which will move the head back and release the animal's Legs.

 

 

 

 

 

 

Electrical stimulation for hide removal

Installed within the hide-puller and used to keep the carcass tense during the hide-pulling process, to prevent any of the vertebrae being fractured.

Made up of:

  • An electrical stimulator that applies a controlled electrical current (low voltage).
  • Swinging arm. powered by a pneumatic piston, that moves the electrodes closer to the animal.
  • Limit switch to automatically activate the swinging arm.
  • Control panel.

Made of stainless steel.

OPERATION:

  • When the hide-pulling roller lowers, it pulls and rolls the animal skin, and once it reaches the limit switch the swinging arm is automatically activated.
  • The arm places itself on the lower back of the animal, which means the electrodes are automatically electrified, and this is transferred to the carcass.
  • The animal is electrified, which means that the vertebrae do not break when the skin is pulled.
  • When the hide-puller roller reaches the end, the electrodes automatically stop receiving electricity and return to their initial position.

 

 

 

 

 

 

Leg separator

Used on the cattle slaughter line. It works with 2 hooks that support the bag legs of the animal, so that operators can work on it (for evisceration, cutting, etc.).

Made up of:

  • UPN rail support structure, with L-shaped supports to screw the structure onto the rail.
  • Tubular or dual rail rack, either Ø 1 ½” or Ø 2".
  • Pneumatic piston to start the separator.
  • Pushing cart to separate the hooks, attached to the piston via a fork.
  • Pneumatic operating valve.

Made of hot-dip galvanised steel.

 

Back

Meat plant construction:

Slaughter equipment:

Deboning rooms:

By-products and skin processing:

Meat processing:

Ice machines:

Sausage production:

Delicatessen production:

Smoking houses:

Hygienic equipment:

Accessories: