Процессинг

The pasteurization tunnels or multi function tunnels of Corfill International are completely built in stainless steel.

Their constructional feature is the modularity, which allows us to propose functional solutions starting from 3 up to 200m2, on single or double level, allowing the customer to optimize space and energy consumption.

They are equipped with PLC and operator interface, allowing the customer to optimize the cycle time and the energy used to accomplish the work, minimizing the operating costs of the machine.
 
Features:
The high energy efficiency of the machine is guaranteed by the special shape of the spraying nozzles and a careful study of their distribution.

The flexibility of our project, let us have the following functions with a single tunnel:

  • Cooling tunnel
  • Cooling Shower
  • This machine is used as a coolers for hot filled products.
  • Warming tunnel
  • Heating Shower

This machine is used as a heater for cold filled products.
This method prevents the condensation which may cause damage to the product being bottled.
 
The above mentioned advantages can be achieved with a single machine with different types of containers such as:

  • Glass Bottles
  • PET bottles
  • Aluminum or tin plate cans

The tunnels can be integrated into new Turn Key lines or existing lines.

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The beverage dosing and preparation systems of CORFILL International are the most modern and flexible answer to the production needs of the customers.

Our technology allows the preparation of: fruit juices, soft drinks, Energy drinks and beers (alcoholic and otherwise) starting from concentrate.

The preparation of the products can be carried out continuously or for defined quantities.

Our systems are able to provide turnkey solutions from 1,000 to 50,000 l / h of finished product. Proposing semi-automatic or fully automatic solutions.

The great versatility of our technological solutions allows to insert new Turn Key systems, or to intervene on existing plants, to increase productivity or to diversify production.

The list of customizations with which our preparation rooms can be provided is very long:

  • Number and capacity of stainless steel tanks.
  • Possibility to work with different types of concentrated products.
  • Customized software for preparing recipes.
  • High degree of automation, which allows the preparation in the dead times of production, without the need for intervention by the operators.
  • Electronic dialogue with different types of machines such as: pasteurizers, cip, sugar dissolvers, mixers, etc, etc.
  • Possibility to heat the system with steam or electricity.
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Corfill International plate pasteurizers are completely made of stainless steel.

Their constructional feature is the modularity, which allows us to propose functional solutions starting from 1.000 up to 50.000 lt/h.

There are many products that can be treated with our pasteurizers: fruit juices, beer, wine, carbonated soft drinks, energy drinks, RTD beverages, dairy products.

The products can be: clear products, with fibers, pulp or fruit pieces.

To meet our customers needs we ca offer different versions of pasteurizers such as:

  • Multistage plates 1/2/3/4
  • Plates with narrow or extended passage
  • Tubular: smooth or corrugated tubes
  • Made in titanium alloy for salt-based products, such as Energy Drinks.



They are equipped with PLC and operator interface, allowing the customer to optimize the cycle time and the energy used to accomplish the work, minimizing the operating costs of the machine.

The accurate temperature control ensures precise dosage of pasteurization units UP.

Electronic communication with different types of machines such as: fillers, syrup rooms, saturators, mixing units, CIP, etc.
 
The machine can be integrated into new Turn Key or existing lines.

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The pasteurization tunnels or multi function tunnels of Corfill International are completely built in stainless steel.

Their constructional feature is the modularity, which allows us to propose functional solutions starting from 3 up to 200m2, on single or double level, allowing the customer to optimize space and energy consumption.

They are equipped with PLC and operator interface, allowing the customer to optimize the cycle time and the energy used to accomplish the work, minimizing the operating costs of the machine.

The accurate temperature control ensures precise dosage of pasteurization units UP.

The high energy efficiency of the machine is guaranteed by the special shape of the spraying nozzles and a careful study of their distribution.

The flexibility of our project, let us have the following functions with a single tunnel:

  • Pasteurizing tunnel
  • Temperature maintenance and cooling tunnel
  • Cooling tunnel
  • Warming tunnel


The above mentioned advantages can be achieved with a single machine with different types of containers such as:

  • Glass Bottles
  • PET bottles
  • Aluminum or tin plate cans


The tunnels can be integrated into new Turn Key lines or existing lines.

 

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1.500 lit single-station CIP with steam-heating e ozonized water flush

C.I.P. – S.I.P. – Skid:

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2.000 lit Preparation and distribution CIP for cleaning and sanitizer fluids 

C.I.P. – S.I.P. – Skid:

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2000 lit wheeled single-station CIP 

C.I.P. – S.I.P. – Skid:

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3 CIP in progress overview

C.I.P. – S.I.P. – Skid:

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8000 lit single-station CIP with heating and distribution controller

C.I.P. – S.I.P. – Skid:

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Blender for drink mixing and preparation 

C.I.P. – S.I.P. – Skid:

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Alcoholic drink ATEX Skid 

C.I.P. – S.I.P. – Skid:

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2 CIP in progress Overview

C.I.P. – S.I.P. – Skid:

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Automatic hygiene station for programmable cleaning and disinfection of the working zone - all parts in contact with bottles.

Technical data

Maximum pump pressure

bar

13,2

Consumption during rising

l/min

10-160

Consumption during foaming

l/min

7-32

Consumption during sanitizing

l/min

7-32

Max. temperature

С

70

Max. water supply

l/min

220

Pipe dimension inlet

 

1 1/4“

Pipe dimension outlet

 

1 1/4“

Compressed air

 

 

Min/Max pressure at the inlet

bar

5 / 10

Consumption during foaming

l/min

200-450

Connection

 

1/4“

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- Roller conveyors, chain, hinge- Wrapping machines
- Case Formers 
- Transfers 
- Turntables 
- Elevators 
- Dispensers / pallet stackers 
- Protection and safeties 
- Communication and networking with production control systems
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Новая серия гомогенизаторов “Giotto” разработана и построена с новым компактным и функциональным дизайном. Возможность обрабатывать продукты, содержащие частицы с максимальным размером 40 мм.

Простота обслуживания, максимальная производительность 8,000 л / ч непрерывной работе при давлениии до 10 бар. Максимальное рабочее давление 15 бар.

 

Проектирование и конструкция согласно Директивы Машин 2006/42/СЕ и согласно Европейским стандартам:

  • UNI ISO 14121:2006 Принципы в учете рисков
  • UNI EN ISO12100-1/2:2005 Безопасность машин
  • Проектирование, конструкция, тестирование и техническое обслуживание согласно Системе Качества ISO 9001:2008 (Сертификат N°:209121)

 

Характеристики:

Двойные цилиндры сжатия из нержавеющей стали (SAF2205) высокая механическая и коррозионная прочность

Система передачи с реечной планетарным редуктором, все контролируется тахометром и инвертором.

2 асинхронных двигателя 380/440V.50/60Hz 4-полюсный 5,5 кВт; 4-полюсный вентилятор 0,95Kw 230/400V .

Автоматическая система смазки с насосом и резервуаром для подвижных частей.

Соединительный клапан с индуктивным датчиком DN65 c увеличенным проходным сечением для облегчения прохождения продукта с кусочками.

Сливной клапан DN50 с индуктивным датчиком положения

Датчики по контролю и защите движущихся частей

Основной клапан с пневматическим приводом управляется дистанционно

Электрический щит из нержавеющей стали помещен непосредственно на корпусе машины, в комплекте с PLC, панелью оператора, инвертором и всем необходимым для надлежащего автоматического функционирования.

Электрические кабельные каналы на машине с проводом

Рабочее давление 15 бар макс

Низкий уровень шума < 75dBA

Легко чистить

Корпус из окрашенной стали

 

Опции по запросу:

 
Группа клапанов
Входные и выходные разъемы
    1. Шаровые краны для перекачки продукта более крупными кусочками
 
    1. ПЛК с Profibus DP картой
 
    1. ПЛК с картой для связи Ethernet
 
    1. ПЛК с поддержкой передачи данных для Fieldbus
  DIN 11851
По специальному заказу
Нержавеющая сталь
Гальванизированный металл
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Мультилинии производства макаронных изделий

Мультилинии производства макаронных изделий